Longer service life with 30% cost reduction using Arihant Composite’s FRP Ladder Solution for a Structural Tower Project
A prominent industrial customer faced significant challenges with the existing tower access systems that relied on conventional steel ladders combined with concrete pavers. These materials were contributing to excessive structural weight, prolonged installation timelines due to concrete curing requirements, and recurring maintenance issues such as corrosion and the need for repainting. These issues were impacting both project timelines and long-term operational efficiency.
Problem Statement
The customer identified multiple pain points with the use of steel and concrete in the access systems of their towers:
- Increased structural weight, requiring stronger support members.
- Extended installation time, primarily due to concrete curing.
- Corrosion of steel components, resulting in frequent maintenance such as repainting.
- Safety risks, due to potential slippage and surface degradation over time.
Arihant Composite’s Solution
To address these issues, Arihant Composite introduced a custom-engineered FRP (Fiber Reinforced Polymer) ladder system as a replacement for the traditional steel and concrete arrangement. The FRP ladders were designed to meet the structural load-bearing requirements and featured anti-skid surfaces to enhance user safety. Being non-metallic, the FRP material inherently provided resistance to corrosion, thus eliminating the need for frequent repainting or surface treatments.
Cost and Performance Benefits
The replacement of steel and concrete with FRP resulted in a 30% cost reduction, primarily due to lower material handling, transport, and installation costs. The weight-to-strength ratio of FRP allowed for a significant reduction in the size and weight of structural members, thereby simplifying design requirements and installation procedures.
Non-Financial Benefits
- Aesthetic improvements: The FRP ladders had a modern and cleaner look, enhancing the overall visual appeal of the tower.
- Enhanced safety: Anti-slip ladder surfaces improved grip, reducing the risk of accidents.
- Longer service life: The non-corrosive FRP meant that the ladders remain structurally sound and visually intact for years.
Conclusion
Arihant Composite’s FRP ladder solution proved to be a technically superior and cost-effective alternative to traditional steel and concrete systems. It not only addressed key operational and safety concerns but also delivered measurable benefits in terms of cost, maintenance, and performance, making it a compelling choice for future infrastructure upgrades.